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Emerging Trends in
Injection Moulding Technology

For any modern product and process designer, polymer is the preferred choice and injection moulding is one of the favourite processes, to achieve the desired techno-economical results.

Injection moulding has penetrated the industry quite deep, across the segments. Gone are the days when injection moulded parts were considered as replacements for metals and other materials. For any modern product and process designer, polymer is the preferred choice and injection moulding is one of the favorite processes, to achieve the desired technoeconomical results. Injection moulding is not a simple conversion process for plastics anymore. The technology has been adapted in an intelligent fashion to replace conventional methods of manufacturing to process materials namely aluminium, steel, magnesium, ceramic and what not. This does not spare even chocolates and pedigree. The power of the injection moulding goes on extending itself to integration of multi-staged production chain to simplified and unified approach to production technology for deriving the best out of resources deployed.

Needs
The approach to product design has undergone a fundamental shift from conventional needs. This is applicable to most products, from low to high end, be it a safety pin or a luxury car. We can categorise the prevailing trends under various perspectives.

Weight Reduction
Weight reduction has become the basic prerequisite under the value engineering principles, irrespective of the material employed. From bucket to bayonet, bicycle to satellite, toys to therapeutic equipment, weight reduction is seen as an easier route for cost reduction. This calls for enormous efforts in engineering the materials to suit variety of property needs. This offers immense challenge to the R&D cult. The polymers provide better maneuverability along the property horizon for achieving desired effects – be it hard or soft, clear or opaque, conduct or insulate, trap or trigger, cosmetic or anatomic for every designer to achieve the desired property and function.

Higher Levels of Functional Integration
Modern electronic and telecommunication gadgets are true examples of ...

....contd.

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